Planning notes
Sizing swag stations for conference traffic.
Merch Troop · June 23, 2026
The most common mistake in planning on-site swag for a conference is sizing the station to total attendance. What actually matters is your busiest twenty minutes.
Traffic comes in waves
Conferences do not draw a steady trickle to the merch table. A keynote lets out and several hundred people head your way in the same window, then it goes quiet during sessions. Plan for the wave, not the average.
Do the math on peak minutes
A single DTF station finishes roughly 40 to 80 pieces an hour, so about one to one-and-a-half per minute. If 300 attendees will want a shirt during a 30-minute break, one station leaves a long line; two or three clear it comfortably. We size station count to that peak and scale back during sessions so you are not paying for idle operators.
Placement matters too
Put the station where the wave naturally flows, usually near the expo entrance or the keynote exit. A visible working press pulls people in, and a clear pick-press-cool-handoff loop keeps the queue moving instead of clumping.
Offer fewer choices during rushes
If speed is the priority, narrow the design menu during peak windows and open it up when things quiet down. Fewer decisions at the table means a faster line when it counts most.
Send us your agenda and expected attendance and we will translate it into a station count and staffing plan built around your real peaks.